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ISL6307A
Data Sheet
February 6, 2006
FN9236.0
Ultra-high bandwidth 6-Phase PWM Controller with 8 Bit VID Code Capable of Precision RDS(ON) or DCR Differential Current Sensing
The ISL6307A controls microprocessor core voltage regulation by driving up to 6 synchronous-rectified buck channels in parallel. Multiphase buck converter architecture uses interleaved timing to multiply channel ripple frequency and reduce input and output ripple currents. Lower ripple results in fewer components, lower component cost, reduced power dissipation, and smaller implementation area. Microprocessor loads can generate load transients with extremely fast edge rates. The ISL6307A features a high bandwidth control loop and ripple frequencies up to 12MHz to provide optimal response to the transients. The ISL6307A senses current by utilizing patented techniques to measure the voltage across the on resistance, RDS(ON), of the lower MOSFETs or DCR, of the output inductor during the lower MOSFET conduction intervals. Current sensing provides the needed signals for precision droop, channel-current balancing, and overcurrent protection. A programmable internal temperature compensation function is implemented to effectively compensate for the temperature coefficient of the current sense element. A unity gain, differential amplifier is provided for remote voltage sensing. Any potential difference between remote and local grounds can be completely eliminated using the remote-sense amplifier. Eliminating ground differences improves regulation and protection accuracy. The thresholdsensitive enable input is available to accurately coordinate the start up of the ISL6307A with any other voltage rail. Dynamic-VIDTM technology allows seamless on-the-fly VID changes. The offset pin allows accurate voltage offset settings that are independent of VID setting.
Features
* Precision Multiphase Core Voltage Regulation - Differential Remote Voltage Sensing - 0.5% System Accuracy Over Life, Load, Line and Temperature - Adjustable Precision Reference-Voltage Offset * Precision RDS(ON) or DCR Current Sensing - Accurate Load-Line Programming - Accurate Channel-Current Balancing - Differential Current Sense * Microprocessor Voltage Identification Input - Dynamic VIDTM Technology - 8-Bit VID Icode with 6.25mV step - 0.5V to 1.600V operation range * Threshold-Sensitive Enable Function for Power Sequencing and VTT Enable * Driver enable output for application with DrMOS device * Thermal Monitoring * Programmable Temperature Compensation * Overcurrent Protection * Overvoltage Protection with OVP Output Indication * 2, 3, 4, 5 or 6 Phase Operation * Adjustable Switching Frequency up to 2MHz per Phase * QFN Package Option - QFN Compliant to JEDEC PUB95 MO-220 QFN - Quad Flat No Leads - Product Outline - QFN Near Chip Scale Package Footprint; Improves PCB Efficiency, Thinner in Profile * Pb-Free Plus Anneal Available (RoHS Compliant)
Ordering Information
PART NUMBER (Note) PART MARKING TEMP. (C) PACKAGE (Pb-Free) PKG. DWG. #
ISL6307ACRZ ISL6307ACRZ ISL6307AIRZ ISL6307AIRZ
0 to 70 48 Ld 7x7 QFN L48.7x7 -40 to 85 48 Ld 7x7 QFN L48.7x7
*Add "-T" suffix to part number for tape and reel packaging. NOTE: Intersil Pb-free plus anneal products employ special Pb-free material sets; molding compounds/die attach materials and 100% matte tin plate termination finish, which are RoHS compliant and compatible with both SnPb and Pb-free soldering operations. Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020.
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CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a registered trademark of Intersil Americas Inc. Dynamic VIDTM is a trademark of Intersil Americas Inc. Copyright (c) Intersil Americas Inc. 2006. All Rights Reserved All other trademarks mentioned are the property of their respective owners.
ISL6307A Pinout
VR_HOT VR_FAN
ISL6307A (48 LD QFN) TOP VIEW
EN_PWR VR_RDY EN_VTT ISEN6+ 38 ISEN6PWM6 37 36 35 34 33 32 31 GND 30 29 28 27 26 25 13 REF 14 COMP 15 FB 16 IDROOP 17 VDIFF 18 RGND 19 VSEN 20 TCOMP 21 VCC 22 ISEN523 ISEN5+ 24 PWM5 PWM3 ISEN3+ ISEN3ISEN1ISEN1+ PWM1 PWM4 ISEN4+ ISEN4ISEN2ISEN2+ PWM2
TM
OVP
SS 43
48 VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 DRVEN 1 2 3 4 5 6 7 8 9
47
46
45
44
42
FS
41
40
39
OFS 10 IOUT 11 DAC 12
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FN9236.0 February 6, 2006
ISL6307A ISL6307A Block Diagram
VDIFF VR_RDY OVP VCC
RGND x1 VSEN S OVP DRIVE Q OVP THREE-STATE SOFT-START AND FAULT LOGIC CLOCK AND SAWTOOTH GENERATOR R
0.875V
POWER-ON RESET (POR)
0.875V
EN_VTT
EN_PWR
FS
+200mV
SS DRVEN

PWM
PWM1
OFS
OFFSET
PWM
PWM2
REF DAC

DYNAMIC VID D/A E/A
PWM
PWM3
VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 COMP FB
2V
PWM
PWM4
PWM
PWM5
CHANNEL CURRENT BALANCE
PWM
PWM6
CHANNEL DETECT ISEN1+ ISEN1-
I_TRIP OC2 OC1 1 N
ISEN2+
TEMPERATURE COMPENSATION
CHANNEL CURRENT SENSE
ISEN2ISEN3+ ISEN3ISEN4+ ISEN4-
IOUT I_TOT
IDROOP
ISEN5+
THERMAL MONITORING
TEMPERATURE COMPENSATION GAIN
ISEN5ISEN6+ ISEN6-
GND
TM
VR_FAN
VR_HOT
TCOMP
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FN9236.0 February 6, 2006
ISL6307A Typical Application - 6-Phase Buck Converter with RDS(ON) Sensing and External TCOMP
+5V VCC BOOT UGATE EN PWM GND VIN
NTC2
EXTERNAL TCOMP COMPENSATION NETWORK
ISL6609 DRIVER
PHASE LGATE
+5V +5V
VCC
BOOT UGATE
VIN
FB COMP REF IDROOP DAC VDIFF VSEN RGND VTT VR_RDY VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 OVP IOUT R IOUT EN_VTT VCC GND DRVEN PWM6 ISEN6ISEN6+ PWM4 ISEN4ISEN4+ PWM2 ISEN2ISEN2+ PWM1 ISEN1ISEN1+ PWM3 ISEN3ISEN3+ VR_FAN VR_HOT TM +5V PWM5 ISEN5ISEN5+ EN_PWR SS
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
+5V
VCC
BOOT UGATE
VIN
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
ISL6307A
+5V
VCC
BOOT UGATE
VIN P
LOAD
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
+5V
VCC
BOOT UGATE
VIN
TCOMP OFS FS
EN
R OFS
RT
R SS +12V
ISL6609 DRIVER
PHASE LGATE
PWM GND
NTC +5V VCC BOOT UGATE EN PWM GND VIN
ISL6609 DRIVER
PHASE LGATE
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FN9236.0 February 6, 2006
ISL6307A Typical Application - 6-Phase Buck Converter with RDS(ON) Sensing and Integrated TCOMP
+5V VCC BOOT UGATE EN PWM GND ISL6609 DRIVER LGATE PHASE VIN
+5V +5V
VCC
BOOT UGATE
VIN
EN COMP REF FB IDROOP DAC VDIFF VSEN RGND VTT VR_RDY VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 OVP IOUT R IOUT EN_VTT VCC GND DRVEN PWM6 ISEN6ISEN6+ EN PWM GND +5V VCC PWM GND
ISL6609 DRIVER
PHASE LGATE
BOOT UGATE ISL6609 DRIVER LGATE PHASE
VIN
ISL6307A
PWM4 ISEN4ISEN4+ PWM2 ISEN2ISEN2+ PWM1 ISEN1ISEN1+ PWM3 ISEN3ISEN3+
+5V
VCC
BOOT UGATE
VIN P LOAD
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
VR_FAN VR_HOT TM +5V
PWM5 ISEN5ISEN5+ EN_PWR SS
+5V
VCC
BOOT UGATE
VIN
TCOMP OFS FS +5V R OFS RT
EN R SS +12V PWM GND
ISL6609 DRIVER
PHASE LGATE
NTC +5V VCC BOOT UGATE EN PWM GND ISL6609 DRIVER LGATE PHASE VIN
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FN9236.0 February 6, 2006
ISL6307A Typical Application - 6-Phase Buck Converter with DCR Sensing and External TCOMP
+5V VIN
VCC
BOOT UGATE
NTC2
EXTERNAL TCOMP COMPENSATION NETWORK EN PWM GND ISL6609 DRIVER
PHASE LGATE
+5V +5V
VCC
BOOT UGATE
VIN
FB COMP REF IDROOP DAC VDIFF VSEN RGND VTT VR_RDY VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 OVP IOUT R IOUT EN_VTT VCC GND DRVEN PWM6 ISEN6ISEN6+ PWM4 ISEN4ISEN4+ PWM2 ISEN2ISEN2+ PWM1 ISEN1ISEN1+ PWM3 ISEN3ISEN3+ VR_FAN VR_HOT TM +5V PWM5 ISEN5ISEN5+ EN_PWR SS
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
+5V
VCC
BOOT UGATE
VIN
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
ISL6307A
+5V
VCC
BOOT UGATE
VIN P LOAD
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
+5V
VCC
BOOT UGATE
VIN
TCOMP OFS FS
EN R OFS RT R SS +12V NTC +5V VCC PWM GND
ISL6609 DRIVER
PHASE LGATE
BOOT UGATE
VIN
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
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FN9236.0 February 6, 2006
ISL6307A Typical Application - 6-Phase Buck Converter with DCR Sensing and Integrated TCOMP
+5V VIN
VCC
BOOT UGATE
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
+5V +5V
VCC
BOOT UGATE
VIN
FB IDROOP VDIFF VSEN RGND VTT VR_RDY VID7 VID6 VID5 VID4 VID3 VID2 VID1 VID0 OVP IOUT R IOUT EN_VTT
COMP REF DAC VCC GND DRVEN PWM6 ISEN6ISEN6+
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
+5V
VCC
BOOT UGATE
VIN
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
ISL6307A
PWM4 ISEN4ISEN4+ PWM2 ISEN2ISEN2+ PWM1 ISEN1ISEN1+ PWM3 ISEN3ISEN3+
+5V
VCC
BOOT UGATE
VIN P LOAD
EN PWM GND
ISL6609 DRIVER
PHASE LGATE
VR_FAN VR_HOT TM +5V
PWM5 ISEN5ISEN5+ EN_PWR SS
+5V
VCC
BOOT UGATE
VIN
TCOMP OFS FS +5V R OFS
EN RT R SS +12V PWM GND
ISL6609 DRIVER
PHASE LGATE
NTC +5V VCC BOOT UGATE EN PWM GND ISL6609 DRIVER LGATE PHASE VIN
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FN9236.0 February 6, 2006
ISL6307A
Absolute Maximum Ratings
Supply Voltage, VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .+6V All Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . GND -0.3V to VCC + 0.3V ESD (Human Body Model). . . . . . . . . . . . . . . . . . . . . . . . . . . . .>2kV ESD (Machine Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .>200V ESD (Charged Device Model) . . . . . . . . . . . . . . . . . . . . . . . . >1.5kV
Thermal Information
Thermal Resistance (Typical, Notes 1, 2) JA (C/W) JC (C/W) QFN Package. . . . . . . . . . . . . . . . . . . . 32 6.5 Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . 150C Maximum Storage Temperature Range . . . . . . . . . . . -65C to 150C Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . . 300C
Operating Conditions
Supply Voltage, VCC (5V bias mode, Note 3) . . . . . . . . . . +5V 5% Ambient Temperature (ISL6307ACRZ) . . . . . . . . . . . . . 0C to 70C Ambient Temperature (ISL6307AIRZ) . . . . . . . . . . . . .-40C to 85C
CAUTION: Stress above those listed in "Absolute Maximum Ratings" may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational section of this specification is not implied.
NOTES: 1. JA is measured in free air with the component mounted on a high effective thermal conductivity test board with "direct attach" features. See Tech Brief TB379 2. For JC, the "case temp" location is the center of the exposed metal pad on the package underside.
Electrical Specifications
PARAMETER VCC SUPPLY CURRENT Nominal Supply Shutdown Supply
Operating Conditions: VCC = 5V or ICC < 25mA. Unless Otherwise Specified TEST CONDITIONS VCC = 5VDC; EN_PWR = 5VDC; RT = 100k, ISEN1 = ISEN2 = ISEN3 = ISEN4 = -70A VCC = 5VDC; EN_PWR = 0VDC; RT = 100k VCC Rising VCC Falling Rising Hysteresis Falling MIN 4.3 3.7 0.850 0.720 0.850 0.720 -0.5 -0.9 -0.6 -1 -60 0.8 45 45 TYP 15 10 4.5 3.9 0.875 130 0.745 0.875 130 0.745 -40 4 50 50 MAX 18 12 4.70 4.20 0.910 0.775 0.910 0.775 0.5 0.9 0.6 1 -20 0.4 7 300 55 55 UNITS mA mA V V V mV V V mV V %VID %VID %VID %VID A V V mA A A A
POWER-ON RESET AND ENABLE POR Threshold EN_PWR Threshold
EN_VTT Threshold
Rising Hysteresis Falling
REFERENCE VOLTAGE AND DAC System Accuracy of ISL6307ACRZ (VID = 1V-1.6V), TJ = 0C to 70C System Accuracy of ISL6307ACRZ (VID = 0.5V-1V), TJ = 0C to 70C System Accuracy of ISL6307AIRZ (VID = 1V-1.6V), TJ = -40C to 85C System Accuracy of ISL6307AIRZ (VID = 0.5V-1V), TJ = -40C to 85C VID Pull Up VID Input Low Level VID Input High Level DAC Source Current DAC Sink Current REF Source Current REF Sink Current (Note 3) (Note 3) (Note 3) (Note 3)
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FN9236.0 February 6, 2006
ISL6307A
Electrical Specifications
PARAMETER PIN-ADJUSTABLE OFFSET Voltage at OFS Pin for ISL6307ACRZ Voltage at OFS Pin for ISL6307AIRZ OSCILLATORS Accuracy of Switching Frequency Setting Soft-start Ramp Rate (Note 5, 6) PWM GENERATOR Sawtooth Amplitude Max Duty Cycle ERROR AMPLIFIER Open-Loop Gain Open-Loop Bandwidth Slew Rate Maximum Output Voltage Output High Voltage @ 2mA Output Low Voltage @ 2mA REMOTE-SENSE AMPLIFIER Bandwidth Output High Current Output High Current PWM OUTPUT PWM Output Voltage LOW Threshold PWM Output Voltage HIGH Threshold DRIVER ENABLE OUTPUT DRVEN Output Voltage LOW DRVEN Output Voltage HIGH Sensed Current Tolerance Overcurrent Trip Level Maximum Voltage at IDROOP and IOUT pins THERMAL MONITORING TM Input Voltage for VR_FAN Trip TM Input Voltage for VR_FAN Reset TM Input Voltage for VR_HOT Trip TM Input Voltage for VR_HOT Reset Leakage current of VR_HOT VR_HOT Low Voltage Leakage Current of VR_FAN VR_FAN Low Voltage With external pull-up resistor connected to 5V With 1.250k resistor pull up to 5V, IVR_HOT = 4mA With external pull-up resistor connected to 5V With 1.250k resistor pull up to 5V, IVR_FAN = 4mA 1.6 1.89 1.35 1.6 1.65 1.93 1.4 1.65 1.69 1.98 1.44 1.69 30 0.3 30 0.3 V V V V A V A V With 1.250k resistor pull up to 5V, IVR_HOT = 4mA With 1.250k resistor pull up to 5V, IVR_HOT = 4mA ISEN1 = ISEN2 = ISEN3 = ISEN4 = ISEN5 = ISEN6 = 80A 3.8 76 90 80 100 2 0.9 84 110 V V A A V Iload = 500A Iload = 500A 4.3 0.5 V V (Note 4) VSEN - RGND = 2.5V VSEN - RGND = 0.6 -500 -500 20 500 500 MHz A A RL = 10k to ground (Note 4) CL = 100pF, RL = 10k to ground (Note 4) CL = 100pF (Note 4) 3.8 3.6 96 100 20 4.3 4.9 1.2 dB MHz V/s V V V 1.5 66.7 V % RT = 100k RSS = 100k 225 0.08 0.625 250 1.563 275 2.0 6.25 kHz MHz mV/s mV/s Adjustment Range of Switching Frequency (Note 4) Adjustment Range of Soft-start Ramp Rate (Note 4) Offset resistor connected to ground Voltage below VCC, offset resistor connected to VCC Offset resistor connected to ground Voltage below VCC, offset resistor connected to VCC 392 1.568 388 1.552 400 1.600 400 1.600 408 1.632 412 1.648 mV V mV V Operating Conditions: VCC = 5V or ICC < 25mA. Unless Otherwise Specified (Continued) TEST CONDITIONS MIN TYP MAX UNITS
SENSE CURRENT OUTPUT (IDROOP and IOUT)
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ISL6307A
Electrical Specifications
PARAMETER VR READY AND PROTECTION MONITORS Leakage Current of VR_RDY VR_RDY Low Voltage Under Voltage Trip of VR-RDY VR-RDY Reset Voltage Overvoltage Protection Threshold Overvoltage Reset Threshold OVP Output High Voltage OVP Output Low Voltage NOTES: 3. These parts are designed and adjusted for accuracy with all errors in the voltage loop included. 4. Spec guaranteed by design. 5. During soft-start, VDAC rises from 0 to 1.1V first and then ramp to VID voltage after receiving valid VID input. 6. Soft-start ramp rate is determined by the adjustable soft-start oscillator frequency at the speed of 6.25mV per cycle. IOVP = 4mA IOVP = 4mA With external pull-up resistor connected to 5V IVR_RDY = 4mA VSEN Falling VSEN Rising Before valid VID After valid VID, the voltage above VID 48 58 1.250 150 0.38 4.5 50 60 1.275 175 0.40 30 0.3 52 62 1.300 200 0.42 0.25 A V %VID %VID V mV V V V Operating Conditions: VCC = 5V or ICC < 25mA. Unless Otherwise Specified (Continued) TEST CONDITIONS MIN TYP MAX UNITS
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FN9236.0 February 6, 2006
ISL6307A Functional Pin Description
VCC - Supplies all the power necessary to operate the chip. The controller starts to operate when the voltage on this pin exceeds the rising POR threshold and shuts down when the voltage on this pin drops below the falling POR threshold. Connect this pin directly to a +5V supply. GND - Bias and reference ground for the IC. The bottom metal base of ISL6307A is the GND. EN_PWR - This pin is a threshold-sensitive enable input for the controller. Connecting the 12V supply to EN_PWR through an appropriate resistor divider provides a means to synchronize power-up of the controller and the MOSFET driver ICs. When EN_PWR is driven above 0.875V, the ISL6307A is active depending on status of EN_VTT, the internal POR, and pending fault states. Driving EN_PWR below 0.745V will clear all fault states and prime the ISL6307A to soft-start when re-enabled. EN_VTT - This pin is another threshold-sensitive enable input for the controller. It's typically connected to VTT output of VTT voltage regulator in the computer mother board. When EN_VTT is driven above 0.875V, the ISL6307A is active depending on status of ENLL, the internal POR, and pending fault states. Driving EN_VTT below 0.745V will clear all fault states and prime the ISL6307A to soft-start when reenabled. FS - Use this pin to set up the desired switching frequency. A resistor, placed from FS to ground will set the switching frequency. The relationship between the value of the resistor and the switching frequency will be described by an approximate Equation 40. SS - Use this pin to set up the desired start-up oscillator frequency. A resistor, placed from SS to ground will set up the soft-start ramp rate. The relationship between the value of the resistor and the soft-start ramp up time will be described by an approximate Equation 14. VID7, VID6, VID5, VID4, VID3, VID2, VID1 and VID0 These are the inputs to the internal DAC that provide the reference voltage for output regulation. Connect these pins either to open-drain outputs with or without external pull-up resistors or to active pull-up outputs. VID7-VID0 have 40A internal pull-up current sources that diminish to zero as the voltage rises above the logic-high level. These inputs can be pulled up as high as VCC plus 0.3V. When a VID code causes a shut-off, the controller needs to be reset before it will start again. VSEN and RGND - VSEN and RGND form the precision differential remote-sense amplifier. This amplifier converts the differential voltage of the remote output to a single-ended voltage referenced to local ground. Connect VSEN and RGND to the sense pins of the remote load. VDIFF - VDIFF is the amplifier's output and the input to the regulation and protection circuitry. It should be connected to FB through a resistor. FB and COMP - Inverting input and output of the error amplifier respectively. FB is connected to VDIFF through a resistor. A negative current, proportional to output current is present on the FB pin. A properly sized resistor between VDIFF and FB sets the load-line (droop). The droop scale factor is set by the ratio of the ISEN resistors and the lower MOSFET RDS(ON). COMP is tied back to FB through an external R-C network to compensate the regulator. DAC and REF - The DAC output pin is the output of the precision internal DAC reference. The REF input pin is the positive input of the Error Amp. In typical applications, a 1k, 1% resistor is used between DAC and REF to generate a precise offset voltage. This voltage is proportional to the offset current determined by the offset resistor from OFS to ground or VCC. A capacitor is used between REF and ground to smooth the voltage transition during Dynamic VIDTM operations. PWM1, PWM2, PWM3, PWM4, PWM5, PWM6 - Pulsewidth modulation outputs. Connect these pins to the PWM input pins of the Intersil driver IC. The number of active channels is determined by the state of PWM3, PWM4, PWM5 and PWM 6. Tie PWM3 to VCC to configure for 2-phase operation. Tie PWM4 to VCC to configure for 3-phase operation. Tie PWM5 to VCC to configure for 4-phase operation. Tie PWM6 to VCC to configure for 5-phase operation. ISEN1+, ISEN1-; ISEN2+, ISEN2-; ISEN3+, ISEN3-; ISEN4+, ISEN4-; ISEN5+, ISEN5-; ISEN6+, ISEN6- - The ISEN+ and ISEN- pins are current sense inputs to individual differential amplifiers. The sensed current is used as a reference for channel balancing, protection, and regulation. Inactive channels should have their respective current sense inputs left open (for example, for 3-phase operation open ISEN4+). For DCR sensing, connect each ISEN- pin to the node between the RC sense elements. Tie the ISEN+ pin to the other end of the sense capacitor through a resistor, RISEN. The voltage across the sense capacitor is proportional to the inductor current. The sense current is proportional to the output current, and scaled by the DCR of the inductor and RISEN. When configured for RDS(ON) current sensing, the ISEN1-, ISEN2-, ISEN3-, ISEN4-, ISEN5-, ISEN6- pins are grounded at the lower MOSFET sources. The ISEN1+, ISEN2+, ISEN3+, ISEN4+, ISEN5+, ISEN6+ pins are then held at a virtual ground, such that a resistor connected between them, and the drain terminal of the associated lower MOSFET, will carry a current proportional to the current flowing through that channel. The current is determined by the negative
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ISL6307A
voltage developed across the lower MOSFET's RDS(ON), which is the channel current scaled by RDS(ON) and RISEN. VR_RDY - VR_RDY is used as an indication of the end of soft-start with certain delay per Intel VR11. It is an opendrain logic output that is low impedance until the soft-start is completed. It will be pulled low again once the undervoltage point is reached. OFS - The OFS input pin provides means to program a DC offset current for generating a DC offset voltage at the REF input. The offset current is generated via an external resistor and precision internal voltage references. The polarity of the offset is selected by connecting the resistor to GND or VCC. For no offset, the OFS pin should be left unterminated. TCOMP - Temperature compensation scaling input. The voltage sensed on the TM pin is utilized as the temperature input to adjust ldroop and the over current protection limit to effectively compensate for the temperature coefficient of the current sense element. To implement the integrated temperature compensation, a resistor divider circuit is needed as shown in the typical application diagrams. Changing the ratio of the resistor values will set the gain of the integrated thermal compensation. When integrated temperature compensation function is not used, connect TCOMP to GND. OVP - The Overvoltage protection output indication pin. This pin can be pulled to VCC and is latched when an overvoltage condition is detected. When not used, keep this pin open. IDROOP - The output pin of sensed average channel current which is proportional to load current. In the application which does not require load-line, leave this pin open. In the application which requires load-line, connect this pin to FB so that the sensed average current will flow through the resistor between FB and VDIFF to create a voltage drop which is proportional to load current. IOUT - IOUT has the same output as IDROOP with additional OCP adjustment function. In actual application, a resistor needs to be placed between IOUT and GND to ensure the proper operation. The voltage at IOUT pin will be proportional to the load current. If the voltage is higher than 2V, ISL6307A will go into OCP mode. The OCP trip level can be adjusted by changing the resistor value. DRVEN - Driver enable output pin. This pin can be used to enable the MOSFET drivers which have enable pins such as ISL6609, ISL6608 or other DrMOS devices. If ISL6307A is used with Intersil's ISL6612 drivers, it's not necessary to use this pin. TM - TM is an input pin for VR temperature measurement. Connect this pin through a NTC thermistor to GND and a resistor to 5V. The voltage at this pin is proportional to the VR temperature. ISL6307A monitors the VR temperature based on the voltage at TM and triggers VR_FAN and VR_HOT signals based on the temperature thresholds. 12 VR_HOT - An indication output pin of high VR temperature. It is an open-drain logic output with low impedance. It will be pulled high when measured VR temperature reaches certain level. VR_FAN - An indication output pin of VR temperature high warning with open-drain logic. It will be pulled high when measured VR temperature reaches certain level. VR_FAN will be pulled high before VR_HOT.
Operation
Multiphase Power Conversion
Microprocessor load current profiles have changed to the point that the advantages of multiphase power conversion are impossible to ignore. The technical challenges associated with producing a single-phase converter which is both cost-effective and thermally viable, have forced a change to the cost-saving approach of multiphase. The ISL6307A controller helps reduce the complexity of implementation by integrating vital functions and requiring minimal output components. The block diagrams on pages 4, 5, 6 and 7 provide top level views of multiphase power conversion using the ISL6307A controller.
IL1 + IL2 + IL3, 7A/DIV
IL3, 7A/DIV PWM3, 5V/DIV IL2, 7A/DIV PWM2, 5V/DIV IL1, 7A/DIV PWM1, 5V/DIV 1s/DIV
FIGURE 1. PWM AND INDUCTOR-CURRENT WAVEFORMS FOR 3-PHASE CONVERTER
Interleaving
The switching of each channel in a multiphase converter is timed to be symmetrically out of phase with each of the other channels. In a 3-phase converter, each channel switches 1/3 cycle after the previous channel and 1/3 cycle before the following channel. As a result, the three-phase converter has a combined ripple frequency three times greater than the ripple frequency of any one phase. In addition, the peak-topeak amplitude of the combined inductor current is reduced in proportion to the number of phases (Equations 1 and 2). Increased ripple frequency and lower ripple amplitude mean that the designer can use less per-channel inductance and lower total output capacitance for any performance specification.
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ISL6307A
Figure 1 illustrates the multiplicative effect on output ripple frequency. The three channel currents (IL1, IL2, and IL3) combine to form the AC ripple current and the DC load current. The ripple component has three times the ripple frequency of each individual channel current. Each PWM pulse is terminated 1/3 of a cycle after the PWM pulse of the previous phase. The peak-to-peak current for each phase is about 7A, and the DC components of the inductor currents combine to feed the load. To understand the reduction of ripple current amplitude in the multiphase circuit, examine the equation representing an individual channel's peak-to-peak inductor current.
( V IN - V OUT ) V OUT I PP = ----------------------------------------------------L fS V
IN
improve overall system cost and size by lowering input ripple current and allowing the designer to reduce the cost of input capacitance. The example in Figure 2 illustrates input currents from a three-phase converter combining to reduce the total input ripple current. The converter depicted in Figure 2 delivers 36A to a 1.5V load from a 12V input. The RMS input capacitor current is 5.9A. Compare this to a single-phase converter also stepping down 12V to 1.5V at 36A. The single-phase converter has 11.9A RMS input capacitor current. The single-phase converter must use an input capacitor bank with twice the RMS current capacity as the equivalent three-phase converter. Figures 25, 26 and 27 in the section entitled Input Capacitor Selection can be used to determine the input-capacitor RMS current based on load current, duty cycle, and the number of channels. They are provided as aids in determining the optimal input capacitor solution. Figure 28 shows the single phase input-capacitor RMS current for comparison.
(EQ. 1)
In Equation 1, VIN and VOUT are the input and output voltages respectively, L is the single-channel inductor value, and fS is the switching frequency.
INPUT-CAPACITOR CURRENT, 10A/DIV
PWM Operation
The timing of each converter leg is set by the number of active channels. The default channel setting for the ISL6307A is four. One switching cycle is defined as the time between PWM1 pulse termination signals. The pulse termination signal is an internally generated clock signal which triggers the falling edge of PWM1. The cycle time of the pulse termination signal is the inverse of the switching frequency set by the resistor between the FS pin and ground. Each cycle begins when the clock signal commands the channel-1 PWM output to go low. The PWM1 transition signals the channel-1 MOSFET driver to turn off the channel1 upper MOSFET and turn on the channel-1 synchronous MOSFET. In the default channel configuration, the PWM2 pulse terminates 1/4 of a cycle after PWM1. The PWM3 output follows another 1/4 of a cycle after PWM2. PWM4 terminates another 1/4 of a cycle after PWM3. If PWM3 is connected to VCC, two channel operation is selected and the PWM2 pulse terminates 1/2 of a cycle later. Connecting PWM4 to VCC selects three channel operation and the pulse-termination times are spaced in 1/3 cycle increments. Connecting both PWM3 and PWM4 to VCC selects single-channel operation. Once a PWM signal transitions low, it is held low for a minimum of 1/3 cycle. This forced off time is required to ensure an accurate current sample. Current sensing is described in the next section. After the forced off time expires, the PWM output is enabled. The PWM output state is driven by the position of the error amplifier output signal, VCOMP, minus the current correction signal relative to the sawtooth ramp as illustrated in Figure 7. When the modified VCOMP voltage crosses the sawtooth ramp, the PWM output transitions high. The MOSFET driver detects the change in state of the PWM signal and turns off the synchronous (lower) MOSFET and turns on the upper MOSFET. The
CHANNEL 3 INPUT CURRENT 10A/DIV CHANNEL 2 INPUT CURRENT 10A/DIV CHANNEL 1 INPUT CURRENT 10A/DIV 1s/DIV
FIGURE 2. CHANNEL INPUT CURRENTS AND INPUTCAPACITOR RMS CURRENT FOR 3-PHASE CONVERTER
The output capacitors conduct the ripple component of the inductor current. In the case of multiphase converters, the capacitor current is the sum of the ripple currents from each of the individual channels. Compare Equation 1 to the expression for the peak-to-peak current after the summation of N symmetrically phase-shifted inductor currents in Equation 2. Peak-to-peak ripple current decreases by an amount proportional to the number of channels. Outputvoltage ripple is a function of capacitance, capacitor equivalent series resistance (ESR), and inductor ripple current. Reducing the inductor ripple current allows the designer to use fewer or less costly output capacitors.
( V IN - N V OUT ) V OUT I C, PP = ----------------------------------------------------------L fS V
IN
(EQ. 2)
Another benefit of interleaving is to reduce input ripple current. Input capacitance is determined in part by the maximum input ripple current. Multiphase topologies can 13
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PWM signal will remain high until the pulse termination signal marks the beginning of the next cycle by triggering the PWM signal low. pass through the DCR. Equation 3 shows the s-domain equivalent voltage across the inductor VL.
V L = I L ( s L + DCR ) (EQ. 3)
Current Sampling
During the forced off-time following a PWM transition low, the associated channel current sense amplifier uses the ISEN inputs to reproduce a signal proportional to the inductor current, IL. This current gets sampled starting 1/6 period after each PWM goes low and continuously gets sampled for 1/3 period, or until the PWM goes high, whichever comes first. No matter the current sense method, the sense current, ISEN, is simply a scaled version of the inductor current. Coincident with the falling edge of the PWM signal, the sample and hold circuitry samples the sensed current signal ISEN, as illustrated in Figure 3. Therefore, the sample current, In, is proportional to the output current and held for one switching cycle. The sample current is used for current balance, load-line regulation, and overcurrent protection.
A simple R-C network across the inductor extracts the DCR voltage, as shown in Figure 4. The voltage on the capacitor VC, can be shown to be proportional to the channel current IL, see Equation 4.
L s ------------- + 1 ( DCR I ) L DCR V C = -------------------------------------------------------------------( s RC + 1 ) (EQ. 4)
If the R-C network components are selected such that the RC time constant (= R*C) matches the inductor time constant (= L/DCR), the voltage across the capacitor VC is equal to the voltage drop across the DCR, i.e. proportional to the channel current.
VIN L
IL ( s ) DCR
VOUT COUT
IL
ISL6609
INDUCTOR
C VL + R +
PWM
VC(s)
PWM(n) ISEN ISL6307A INTERNAL CIRCUIT
0.5Tsw SAMPLE CURRENT, In SWITCHING PERIOD TIME
In SAMPLE & HOLD
+ -
RISEN(n) (PTC)
ISEN-(n)
FIGURE 3. SAMPLE AND HOLD TIMING
ISEN+(n)
Current Sensing
The ISL6307A supports inductor DCR sensing, MOSFET RDS(ON) sensing, or resistive sensing techniques. The internal circuitry, shown in Figures 4, 5, and 6, represents one channel of an N-channel converter. This circuitry is repeated for each channel in the converter, but may not be active depending on the status of the PWM3 and PWM4 pins, as described in the PWM Operation section.
DCR I SEN = I ----------------LR ISEN FIGURE 4. DCR SENSING CONFIGURATION
With the internal low-offset current amplifier, the capacitor voltage VC is replicated across the sense resistor RISEN. Therefore the current out of ISEN+ pin, ISEN, is proportional to the inductor current. Equation 5 shows that the ratio of the channel current to the sensed current ISEN is driven by the value of the sense resistor and the DCR of the inductor.
DCR I SEN = I L ----------------R ISEN (EQ. 5)
INDUCTOR DCR Sensing
An inductor's winding is characteristic of a distributed resistance as measured by the DCR (Direct Current Resistance) parameter. Consider the inductor DCR as a separate lumped quantity, as shown in Figure 4. The channel current IL, flowing through the inductor, will also
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Resistive Sensing
For accurate current sense, a dedicated current-sense resistor RSENSE in series with each output inductor can serve as the current sense element (see Figure 5). This technique is more accurate, but reduces overall converter efficiency due to the additional power loss on the current sense element RSENSE. Equation 6 shows the ratio of the channel current to the sensed current ISEN.
R SENSE I SEN = I L ----------------------R ISEN
I L I In SAMPLE & HOLD IL ISEN+(n) RISEN (PTC) + ISEN-(n) I xR L DS ( ON ) + N-CHANNEL MOSFETs ISL6307A INTERNAL CIRCUIT EXTERNAL CIRCUIT L R DS ( ON ) SEN = I L --------------------------R ISEN VIN
(EQ. 6)
RSENSE VOUT COUT
FIGURE 6. MOSFET RDS(ON) CURRENT-SENSING CIRCUIT
ISL6307A INTERNAL CIRCUIT In SAMPLE & HOLD
+ -
Equation 7 shows the ratio of the channel current to the sensed current ISEN.
R DS ( ON ) I SEN = I L -----------------------R ISEN (EQ. 7)
RISEN(n)
ISEN-(n)
ISEN+(n) I R SENSE SEN = I L ------------------------R ISEN
FIGURE 5. SENSE RESISTOR IN SERIES WITH INDUCTORS
MOSFET RDS(ON) Sensing
The controller can also sense the channel load current by sampling the voltage across the lower MOSFET RDS(ON) (see Figure 6). The amplifier is ground-reference by connecting the ISEN- pin to the source of the lower MOSFET. ISEN+ pin is connected to the PHASE node through the current sense resistor RISEN. The voltage across RISEN is equivalent to the voltage drop across the RDS(ON) of the lower MOSFET while it is conducting. The resulting current out of the ISEN+ pin is proportional to the channel current IL.
Both inductor DCR and MOSFET RDS(ON) value will increase as the temperature increases. Therefore the sensed current will increase as the temperature of the current sense element increases. In order to compensate the temperature effect on the sensed current signal, a Positive Temperature Coefficient (PTC) resistor can be selected for the sense resistor RISEN, or the integrated temperature compensation function of ISL6307A should be utilized. The integrated temperature compensation function is described in the Temperature Compensation section.
Channel-Current Balance
The sensed current In from each active channel are summed together and divided by the number of active channels. The resulting average current IAVG provides a measure of the total load current. Channel current balance is achieved by comparing the sampled current of each channel to the average current to make an appropriate adjustment to the PWM duty cycle of each channel. Intersil's patented currentbalance method is illustrated in Figure 7. The average current combines with the channel 1 current I1 to create an error signal IER. The filtered error signal modifies the pulse width commanded by VCOMP to correct any unbalance and force IER toward zero. The same method for error signal correction is applied to each active channel.
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VCOMP + + FILTER f(j) IER SAWTOOTH SIGNAL I6 I5 IAVG /N RREF CREF FB RFB IDROOP + VDROOP VDIFF IAVG PWM1 EXTERNAL CIRCUIT R C CC COMP DAC REF + VCOMP ISL6307A INTERNAL CIRCUIT
I4 I3 I2
+
I1
ERROR AMPLIFIER
FIGURE 7. CHANNEL-1 PWM FUNCTION AND CURRENTBALANCE ADJUSTMENT
Channel current balance is essential in achieving the thermal advantage of multiphase operation. With good current balance, the power loss is equally dissipated over multiple devices and a greater area.
VOUT+ VOUT-
VSEN + RGND DIFFERENTIAL REMOTE-SENSE AMPLIFIER
Voltage Regulation
The integrating compensation network shown in Figure 8 assures that the steady-state error in the output voltage is limited only to the error in the reference voltage (output of the DAC) and offset errors in the OFS current source, remote-sense and error amplifiers. Intersil specifies the guaranteed tolerance of the ISL6307A to include the combined tolerances of each of these elements. The output of the error amplifier, VCOMP, is compared to the sawtooth waveform to generate the PWM signals. The PWM signals control the timing of the Intersil MOSFET drivers and regulate the converter output to the specified reference voltage. The internal and external circuitry which control voltage regulation is illustrated in Figure 8.
FIGURE 8. OUTPUT VOLTAGE AND LOAD-LINE REGULATION WITH OFFSET ADJUSTMENT
The ISL6307A incorporates an internal differential remotesense amplifier in the feedback path. The amplifier removes the voltage error encountered when measuring the output voltage relative to the local controller ground reference point, resulting in a more accurate means of sensing output voltage. Connect the microprocessor sense pins to the noninverting input, VSEN, and inverting input, RGND, of the remote-sense amplifier. The remote-sense output, VDIFF, is connected to the inverting input of the error amplifier, FB, through an external resistor, RFB. A digital to analog converter (DAC) generates a reference voltage based on the state of logic signals at pins VID7 through VID0. The DAC decodes the 8-bit logic signal (VID) into one of the discrete voltages shown in Table 1. Each VID input offers a 45A pull-up to an internal 2.5V source for use with open-drain outputs. The pull-up current diminishes to zero above the logic threshold to protect voltage-sensitive output devices. External pull-up resistors can augment the pull-up current sources if case leakage into the driving device is greater than 45A.
Load-Line Regulation
Some microprocessor manufacturers require a preciselycontrolled output resistance. This dependence of output voltage on load current is often termed "droop" or "load-line" regulation. By adding a well controlled output impedance, the output voltage can effectively be level shifted in a direction which works to achieve the load-line regulation required by these manufacturers.
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TABLE 1. VID CODE VID7
800mV
TABLE 1. VID CODE (Continued) DAC OFF OFF 1.60000 1.59375 1.58750 1.58125 1.57500 1.56875 1.56250 1.55625 1.55000 1.54375 1.53750 1.53125 1.52500 1.51875 1.51250 1.50625 1.50000 1.49375 1.48750 1.48125 1.47500 1.46875 1.46250 1.45625 1.45000 1.44375 1.43750 1.43125 1.42500 1.41875 1.41250 1.40625 1.40000 1.39375 1.38750 1.38125 1.37500 VID7 VID6
800mV 400mV
VID6 VID5
400mV 200mV
VID4
100mV
VID3
50mV
VID2
25mV
12.5mV 6.25mV VOLTAGE
VID1 VID0 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
VID5
200mV
VID4
100mV
VID3
50mV
VID2 VID1
25mV
12.5mV 6.25mV VOLTAGE
VID0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
DAC 1.36875 1.36250 1.35625 1.35000 1.34375 1.33750 1.33125 1.32500 1.31875 1.31250 1.30625 1.30000 1.29375 1.28750 1.28125 1.27500 1.26875 1.26250 1.25625 1.25000 1.24375 1.23750 1.23125 1.22500 1.21875 1.21250 1.20625 1.20000 1.19375 1.18750 1.18125 1.17500 1.16875 1.16250 1.15625 1.15000 1.14375 1.13750 1.13125
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0
0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1
1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1
1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
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TABLE 1. VID CODE (Continued) VID7
800mV
TABLE 1. VID CODE (Continued) DAC 1.12500 1.11875 1.11250 1.10625 1.10000 1.09375 1.08750 1.08125 1.07500 1.06875 1.06250 1.05625 1.05000 1.04375 1.03750 1.03125 1.02500 1.01875 1.01250 1.00625 1.00000 0.99375 0.98750 0.98125 0.97500 0.96875 0.96250 0.95625 0.95000 0.94375 0.93750 0.93125 0.92500 0.91875 0.91250 0.90625 0.90000 0.89375 0.88750 VID7 VID6
800mV 400mV
VID6 VID5
400mV 200mV
VID4
100mV
VID3
50mV
VID2
25mV
12.5mV 6.25mV VOLTAGE
VID1 VID0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
VID5
200mV
VID4
100mV
VID3
50mV
VID2 VID1
25mV
12.5mV 6.25mV VOLTAGE
VID0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
DAC 0.88125 0.87500 0.86875 0.86250 0.85625 0.85000 0.84375 0.83750 0.83125 0.82500 0.81875 0.81250 0.80625 0.80000 0.79375 0.78750 0.78125 0.77500 0.76875 0.76250 0.75625 0.75000 0.74375 0.73750 0.73125 0.72500 0.71875 0.71250 0.70625 0.70000 0.69375 0.68750 0.68125 0.67500 0.66875 0.66250 0.65625 0.65000 0.64375
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1
1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0
1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1
0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1
1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0
0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
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TABLE 1. VID CODE (Continued) VID7
800mV
defined as
DAC 0.63750 0.63125 0.62500 0.61875 0.61250 0.60625 0.60000 0.59375 0.58750 0.58125 0.57500 0.56875 0.56250 0.55625 0.55000 0.54375 0.53750 0.53125 0.52500 0.51875 0.51250 0.50625 0.50000 OFF OFF V DROOP = I AVG R FB (EQ. 8)
VID6 VID5
400mV 200mV
VID4
100mV
VID3
50mV
VID2
25mV
12.5mV 6.25mV VOLTAGE
VID1 VID0 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1
0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1
1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 1 1
1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 1 1
The regulated output voltage is reduced by the droop voltage VDROOP. The output voltage, as a function of load current, is derived by combining Equation 8 with the appropriate sample current expression defined by the current sense method employed.
I OUT R X V OUT = V REF - V OFFSET - ------------ ----------------- R FB N R ISEN (EQ. 9)
VREF is the reference voltage and VOFS is the programmed offset voltage. IOUT is the total output current of the converter, RISEN is the sense resistor in the ISEN line, N is the number of active channels, and RFB is the feedback resistor. RX has a value of DCR, resistor or RDS(ON), or RSENSE, depending on the sensing method. Therefore, the equivalent load-line impedance, i.e. Droop impedance, is equal to:
R FB R X R LL = ------------ ----------------N R ISEN (EQ. 10)
Output-Voltage Offset Programming
The ISL6307A allows the designer to accurately adjust the offset voltage. When a resistor, ROFS, is connected between OFS to VCC, the voltage across it is regulated to 1.6V. This causes a proportional current (IOFS) to flow into OFS. If ROFS is connected to ground, the voltage across it is regulated to 0.4V, and IOFS flows out of OFS. A resistor between DAC and REF, RREF, is selected so that the product (IOFS x ROFS) is equal to the desired offset voltage. These functions are shown in Figure 9. Once the desired output offset voltage has been determined, use the following formulas to set ROFS: For Positive Offset (connect ROFS to VCC):
1.6 x R REF R OFS = ----------------------------V OFFSET (EQ. 11)
In other cases, the designer may determine that a more cost-effective solution can be achieved by adding droop. Droop can help to reduce the output-voltage spike that results from fast load-current demand changes. The magnitude of the spike is dictated by the ESR and ESL of the output capacitors selected. By positioning the no-load voltage level near the upper specification limit, a larger negative spike can be sustained without crossing the lower limit. By adding a well controlled output impedance, the output voltage under load can effectively be level shifted down so that a larger positive spike can be sustained without crossing the upper specification limit. As shown in Figure 8, a current proportional to the average current in all active channels, IAVG, flows from FB through a load-line regulation resistor, RFB. The resulting voltage drop across RFB is proportional to the output current, effectively creating an output voltage droop with a steady-state value
For Negative Offset (connect ROFS to GND):
0.4 x R REF R OFS = ----------------------------V OFFSET (EQ. 12)
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FB
of CREF is based on the time duration for 1 bit VID change and the allowable delay time. Assuming the microprocessor controls the VID change at 1 bit every TVID, the relationship between the time constant of RREF and CREF network and TVID is given by Equation 13.
C REF R REF = T VID (EQ. 13)
DYNAMIC VID D/A
DAC RREF
E/A REF
Operation Initialization
Prior to converter initialization, proper conditions must exist on the enable inputs and VCC. When the conditions are met, the controller begins soft-start. Once the output voltage is within the proper window of operation, VR_RDY asserts a logic 1.
ISL6307A INTERNAL CIRCUIT ROFS + 0.4V GND ISL6307ACR OFS POR CIRCUIT ENABLE COMPARATOR + 910 10k EN_PWR VCC +12V EXTERNAL CIRCUIT
VCC OR GND +
1.6V
VCC
FIGURE 9. OUTPUT VOLTAGE OFFSET PROGRAMMING WITH ISL6307A
Dynamic VID
Modern microprocessors need to make changes to their core voltage as part of normal operation. They direct the core-voltage regulator to do this by making changes to the VID inputs during regulator operation. The power management solution is required to monitor the DAC inputs and respond to on-the-fly VID changes in a controlled manner. Supervising the safe output voltage transition within the DAC range of the processor without discontinuity or disruption is a necessary function of the core-voltage regulator. The ISL6307A checks the VID inputs six times every switching cycle. If the VID code is found to have been changed, the controller waits half of a complete cycle before executing a 12.5mV change. If during the half-cycle wait period, the difference between DAC level and the new VID code changes, no change is made. If the VID code is more than 1 bit higher or lower than the DAC (not recommended), the controller will execute 12.5mV changes six times per cycle until VID and DAC are equal. It is for this reason that it is important to carefully control the rate of VID stepping in 1bit increments. In order to ensure the smooth transition of output voltage during VID change, a VID step change smoothing network composed of RREF and CREF is required for an ISL6307A based voltage regulator (see Figure 8). The selection of RREF is based on the desired offset as detailed above in Output-Voltage Offset Programming section. The selection
0.875V
+ -
EN_VTT
0.875V SOFT-START AND FAULT LOGIC
FIGURE 10. POWER SEQUENCING USING THRESHOLDSENSITIVE ENABLE (EN) FUNCTION
Enable and Disable
While in shutdown mode, the PWM outputs are held in a high-impedance state to assure the drivers remain off. The following input conditions must be met before the ISL6307A is released from shutdown mode. 1. The bias voltage applied at VCC must reach the internal power-on reset (POR) rising threshold. Once this threshold is reached, proper operation of all aspects of the ISL6307A is guaranteed. Hysteresis between the rising and falling thresholds assure that once enabled, the ISL6307A will not inadvertently turn off unless the bias voltage drops substantially (see Electrical Specifications). 2. The ISL6307A features an enable input (EN_PWR) for power sequencing between the controller bias voltage
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and another voltage rail. The enable comparator holds the ISL6307A in shutdown until the voltage at EN_PWR rises above 0.875V. The enable comparator has about 130mV of hysteresis to prevent bounce. It is important that the driver ICs reach their POR level before the ISL6307A becomes enabled. The schematic in Figure 10 illustrates the sequencing of the ISL6307A with the ISL66xx family of Intersil MOSFET drivers, which require 12V bias. 3. The voltage on EN_VTT must be higher than 0.875V to enable the controller. This pin is typically connected to the output of VTT VR. When all conditions above are satisfied, ISL6307A begins the soft-start and ramps the output voltage to 1.1V first. After remaining at 1.1V for a fixed delay time, ISL6307A reads the VID code at the VID input pins. If the VID code is valid, ISL6307A will regulate the output to the final VID setting. If the VID code is an OFF code, ISL6307A will shut down. Cycling Vcc, EN_PWR or EN_VTT is needed to restart.
VOUT, 500mV/DIV
VR_RDY, 5V/DIV
TD1
TD2
TD3 TD4
TD5
EN_VTT, 1V/DIV
500s/DIV
FIGURE 11. SOFT-START WAVEFORMS
Soft-Start
ISL6307A based VR has four periods during soft-start, as shown in Figure 11. After Vcc, EN_VTT and EN_PWR reach their POR and enable thresholds, there's a fixed delay period TD1. After this delay period, the VR will begin first soft-start ramp until the output voltage reaches 1.1V, Vboot voltage. Then, the controller will regulate the VR voltage at 1.1V for another fixed period, TD3. At the end of TD3 period, ISL6307A will read the VID signals. If the VID code is valid, ISL6307A will initiate the second soft-start ramp until the voltage reaches the VID voltage minus offset voltage. The soft-start time is the sum of the four periods as shown in the following equation.
T SS = TD1 + TD2 + TD3 + TD4 (EQ. 14)
Fault Monitoring and Protection
The ISL6307A actively monitors output voltage and current to detect fault conditions. Fault monitors trigger protective measures to prevent damage to a microprocessor load. One common power good indicator is provided for linking to external system monitors. The schematic in Figure 12 outlines the interaction between the fault monitors and the power good signal, VR_RDY.
VR_RDY Signal
The VR_RDY pin is an open-drain logic output to indicate that the soft-start period has completed and the output voltage is within the regulated range. VR_RDY is pulled low during shutdown and releases high after a successful softstart and a delay time, TD5. TD5 is typically 85s. VR_RDY will be pulled low when an undervoltage or overvoltage condition is detected, or the controller is disabled by a reset from EN_PWR, EN_VTT, POR, or a VID OFF-code.
TD1 is the fixed delay with typical value as 1.36ms. TD3 is determined by the fixed 85s time plus the time to obtain valid VID voltage. If the VID is valid before the output reaches the 1.1V, the minimum time to check the VID input is 500ns. Therefore, the minimum TD3 is about 86s. During TD2 and TD4, ISL6307A digitally controls the DAC voltage change at 6.25mV per step. The time for each step is determined by the frequency of the soft-start oscillator which is defined by the resistor Rss from SS pin to GND. The two soft-start ramp times, TD2 and TD4, can be calculated based on the following equations.
1.1xR SS TD2 = ----------------------- ( s ) 6.25x25 ( V VID - 1.1 )xR SS TD4 = ------------------------------------------------ ( s ) 6.25x25 (EQ. 15)
(EQ. 16)
For example, when VID is set to 1.5V and Rss is set at 100k, the first soft-start ramp time TD2 will be 704s and the second soft-start ramp time TD4 will be 256s. 21
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ISL6307A
voltage on EN_PWR, EN_VTT or VCC below the PORfalling threshold will reset the controller. Cycling the VID codes will not reset the controller.
VR_RDY
UV
OC
100A I1
Overcurrent Protection
ISL6307A has two levels of overcurrent protection. Each phase is protected from a sustained overcurrent condition on a delayed basis, while the combined phase currents are protected on an instantaneous basis.
+
+
-
50%
REPEAT FOR EACH CHANNEL 100A IAVG IOUT
DAC REFERENCE
SOFT-START, FAULT AND CONTROL LOGIC
OC1
-
+
IAVG
+
VDIFF
+ VID + 0.175V
OC2 OV
R IOUT 2V
-
In instantaneous protection mode, the ISL6307A takes advantage of the proportionality between the load current and the average current, IAVG, to detect an overcurrent condition. See the Channel-Current Balance section for more detail on how the average current is measured. The average current is continually compared with a constant 100A reference current, as shown in Figure 12. Once the average current exceeds the reference current, a comparator triggers the converter to shutdown. In individual overcurrent protection mode, the ISL6307A continuously compares the current of each channel with the same 100A reference current. If any channel current exceeds the reference current continuously for eight consecutive cycles, the comparator triggers the converter to shutdown. The overcurrent protection level for the above two OCP modes can be adjusted by changing the value of current sensing resistors. In addition, ISL6307A can also adjust the average OCP threshold level by adjusting the value of the resistor from IOUT to GND, as seen in Figure 12. This provides additional safety for the voltage regulator. The following equation can be used to calculate the value of the resistor RIOUT based on the desired OCP level IAVG, OCP2.
2 R IOUT = ------------------------------I AVG, OCP2 (EQ. 17)
OVP
FIGURE 12. POWER GOOD AND PROTECTION CIRCUITRY
Undervoltage Detection
The undervoltage threshold is set at 50% of the VID voltage. When the output voltage at VSEN is below the undervoltage threshold, VR_RDY gets pulled low. When the output voltage comes back to 60% of the VID voltage, VR_RDY will return back to high.
Overvoltage Protection
Regardless of the VR being enabled or not, the over voltage protection (OVP) circuit will be active after its POR. The OVP thresholds are different under different operation conditions. When VR is not enabled and before the second soft-start, the OVP threshold is 1.275V. Once the controller detects a valid VID input, the OVP trip point will be changed to the VID voltage plus 175mV. Two actions are taken by the ISL6307A to protect the microprocessor load when an overvoltage condition occurs. At the inception of an overvoltage event, all PWM outputs are commanded low instantly (less than 20ns) until the voltage at VDIFF falls below 0.4V. This causes the Intersil drivers to turn on the lower MOSFETs and pull the output voltage below a level that might cause damage to the load. The PWM outputs remain low until VDIFF falls below 0.4V, and then PWM signals enter a high-impedance state. The Intersil drivers respond to the high-impedance input by turning off both upper and lower MOSFETs. If the overvoltage condition reoccurs, the ISL6307A will again command the lower MOSFETs to turn on. The ISL6307A will continue to protect the load in this fashion as long as the overvoltage condition recurs. Once an overvoltage condition is detected, normal PWM operation ceases until the ISL6307A is reset. Cycling the 22
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ISL6307A
In normal operation, DRVEN remains low until ISL6307A begins soft-start ramp and then is pulled high (Figure 14). When an overcurrent event occurs, DRVEN is pulled low instantly, less than 20ns, to disable the driver so that both upper and lower FETs turn off (Figure 15). During an overvoltage condition, DRVEN remains high to allow the drivers to turn on the lower FETs to discharge the energy stored in the output inductor. Once the output voltage is reduced to 0.4V, DRVEN is pulled low, as shown in Figure 16.
OUTPUT CURRENT, 50A/DIV
0A
OUTPUT VOLTAGE, 500mV/DIV DRVEN, 5V/DIV
0V
2ms/DIV
0V OUTPUT CURRENT, 50A/DIV
FIGURE 13. OVERCURRENT BEHAVIOR IN HICCUP MODE. FSW = 500kHz
At the beginning of overcurrent shutdown, the controller places all PWM signals in a high-impedance state within 20ns, commanding the Intersil MOSFET driver ICs to turn off both upper and lower MOSFETs. The system remains in this state for a period of 4096 switching cycles. If the controller is still enabled at the end of this waiting period, it will attempt a soft-start. If the fault remains, the trip-retry cycles will continue indefinitely (as shown in Figure 13) until either the controller is disabled or the fault is cleared. Note, the energy delivered during trip-retry cycling is much less than during full-load operation. There is no thermal hazards during this kind of operation.
0A OUTPUT VOLTAGE, 500mV/DIV
0V
2ms/DIV
FIGURE 15. DRVEN DURING OVERCURRENT OPERATION
DRVEN, 5V/DIV
DRVEN, 5V/DIV
VOUT, 1V/DIV EN, 5V/DIV
OUTPUT VOLTAGE, 500mV/DIV
2ms/DIV 500s/DIV
FIGURE 16. DRVEN DURING OVERVOLTAGE OPERATION FIGURE 14. DRVEN WAVEFORM AT STARTUP
Driver Enable Output
The ISL6307A has a driver enable output pin, DRVEN. DRVEN is designed for applications where ISL6307A need to work with drivers that can not recognize three-state PWM input.
There's no need to use DRVEN when ISL6307A is used with Intersil's 12V drivers, such as ISL6612 and ISL6614. For drivers such as ISL6609 and ISL6605, DRVEN output of ISL6307A can be connected to the EN pin of the driver.
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ISL6307A Current Sense Output
The ISL6307A has two current sense output pins, IDROOP and IOUT and they are identical. In a typical application where load-line is required, the IDROOP pin is connected to the FB pin. The IOUT pin was designed for load current measurement. As shown in typical application schematics on pages 4 to 7, load current information can be obtained by measuring the voltage at IOUT pin with a resistor connected to ground. When the programmable temperature compensation function of ISL6307A is properly used, the output current at IOUT pin is proportional to load current, as shown in Figure 17. Those numbers are recommended for accurate temperature compensation. There are two comparators with hysteresis to compare the TM pin voltage to the fixed thresholds for VR_FAN and VR_HOT signals, respectively. VR_FAN is set high when TM is lower than 33% of Vcc, and is pulled to GND when TM increases to above 39% of Vcc. VR_HOT is set high when TM goes below 28% of Vcc, and is pulled to GND when TM goes back to above 33% of Vcc. Figure 20 shows operation of thermal monitoring and indication.
VCC VR_FAN
V_IOUT, 200mV/DIV
R TM1 TM
oc
0.33V CC
VR_HOT
R NTC
0.28V CC
0A
50A
100A
FIGURE 18. BLOCK DIAGRAM OF THERMAL MONITORING FUNCTION
FIGURE 17. VOLTAGE AT IOUT PIN WITH ARESISTOR TO GND WHEN LOAD CURRENT CHANGES
100%
V TM / V CC vs. Tem perature 90% 80% V TM / V CC 70% 60% 50% 40% 30% 20% 0 20 40 60 80 100 Tem perature ( oC) 120 140
Thermal Monitoring (VR_HOT/VR_FAN)
There are two thermal signals to indicate the temperature status of the voltage regulator: VR_HOT and VR_FAN. Both VR_FAN and VR_HOT are open-drain outputs, and external pull-up resistors are required. VR_FAN indicates that the temperature of the voltage regulator is high and more cooling airflow is needed. VR_HOT can be used to inform the system that the temperature of the voltage regulator is too high and the CPU should reduce its power consumption. VR_HOT may be tied to the CPU's PROCHOT# signal. The diagram of thermal monitoring function block is shown in Figure 18. One NTC resistor should be placed close to the power stage of the voltage regulator to sense the operational temperature, and one pull-up resistor is needed to form the voltage divider for the TM pin. As the temperature of the power stage increases, the resistance of the NTC will reduce, resulting in the reduced voltage at the TM pin. Figure 19 shows the TM voltage over temperature for a typical design with a recommended 6.8k NTC (P/N: NTHS0805N02N6801 from Vishay) and 1k resistor RTM1.
FIGURE 19. THE RATIO OF TM VOLTAGE TO NTC TEMPERATURE WITH RECOMMENDED PARTS
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ISL6307A
compensate the temperature impact on the sensed current. The block diagram of this function is shown in Figure 21.
TM
0.39*Vcc 0.33*Vcc 0.28*Vcc
VCC RTM1
VR_FAN
oc
TM
Non-linear A/D I6 D/A ki
Channel current sense
Isen6 Isen5 Isen4 Isen3 Isen2 Isen1
VR_HOT
T1 T2 T3
Temperature
RNTC
I5
I4
I3
I2
I1
VCC RTC1
TCOMP
FIGURE 20. VR_HOTAND VR_FAN SIGNAL VS TM VOLTAGE
Based on the NTC temperature characteristics and the desired threshold of VR_HOT, the pull-up resistor RTM1 of the TM pin is given by:
R TM1 = 2.75xR NTC ( T3 ) (EQ. 18)
4-bit A/D
Droop, Iout & Over current protection
RTC2
RNTC(T3) is the NTC resistance at the VR_HOT threshold temperature T3. The NTC resistance at the set point T2 and release point T1 of VR_FAN can be calculated as:
R NTC ( T2 ) = 1.267xR NTC ( T3 ) R NTC ( T1 ) = 1.644xR NTC ( T3 ) (EQ. 19)
FIGURE 21. BLOCK DIAGRAM OF INTEGRATED TEMPERATURE COMPENSATION
When the TM NTC is placed close to the current sense component (inductor or MOSFET), the temperature of the NTC will track the temperature of the current sense component. Therefore, the TM voltage can be utilized to obtain the temperature of the current sense component. ISL6307A converts the TM pin voltage to a 6-bit TM digital signal for temperature compensation. With the non-linear A/D converter of ISL6307A, TM digital signal is linearly proportional to the NTC temperature. For accurate temperature compensation, the ratio of the TM voltage to the NTC temperature of the practical design should be similar to that in Figure 19. Depending on the location of the NTC and the air flow, the NTC may be cooler or hotter than the current sense component. TCOMP voltage can be utilized to correct the temperature difference between NTC and the current sense component. When a different NTC type or different voltage divider is used for the TM function, TCOMP voltage can also be used to compensate for the difference between the recommended TM voltage curve in Figure 20 and that of the actual design. ISL6307A converts the TCOMP pin voltage to a 4-bit TCOMP digital signal as the TCOMP factor N. TCOMP factor N is an integer between 0 and 15. The integrated temperature compensation function is disabled for N = 0. For N = 4, the NTC temperature is equal to the temperature of the current sense component. For N < 4, the NTC is hotter than the current sense component. The NTC is cooler than the current sense component for N > 4. When N > 4, the larger the TCOMP factor N, the larger the difference between the NTC temperature and the temperature of the current sense component.
(EQ. 20)
With the NTC resistance value obtained from Equations 19 & 20, the temperature T2 and T1 can be found from the NTC datasheet.
Temperature Compensation
ISL6307A supports inductor DCR sensing, MOSFET RDS(ON) sensing, or resistive sensing techniques. Both inductor DCR and MOSFET RDS(ON) have positive temperature coefficient, which is about +0.38%/C. Because the voltage across the inductor or MOSFET is sensed for output current information, the sensed current has the same positive temperature coefficient as the inductor DCR or MOSFET RDS(ON). In order to obtain the correct current information, there should be a way to correct the temperature impact on the current sense component. ISL6307A provides two methods: integrated temperature compensation and external temperature compensation.
Integrated Temperature Compensation
When TCOMP voltage is equal or greater than Vcc/15, ISL6307A will utilize the voltage at TM and TCOMP pins to
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ISL6307A
ISL6307A multiplexes the TCOMP factor N with the TM digital signal to obtain the adjustment gain to compensate the temperature impact on the sensed channel current. The compensated channel current signal is used for droop and overcurrent protection functions. an external temperature compensation network, as shown in Figure 22, can be used to cancel the temperature impact on the droop (i.e. load-line).
C2 (OPTIONAL)
Design procedure:
1. Properly choose the voltage divider for TM to match the TM voltage vs. temperature curve with the recommended curve in Figure 19. 2. Run the actual board under the full load and the desired cooling conditions. 3. After the board reaches the thermal steady state, record the temperature (TCSC) of the current sense component (inductor or MOSFET) and TM voltage and Vcc. 4. Use the following equation to calculate the resistance of the TM NTC, and find out the corresponding NTC temperature TNTC from the NTC datasheet.
V TM xR TM1 ) = ------------------------------V CC - V NTC TM
VDROOP
RC
CC
COMP
FB EXTERNAL TCOMP COMPENSATION NETWORK R1 RT R2 R3 + RFB IDROOP ISL6307A
FN9236.0 February 6, 2006
NTC
VDIFF
FIGURE 22. TEMPERATURE COMPENSATION WITH EXTERNAL NTC NETWORK
R NTC ( T
(EQ. 21)
5. Use the following equation to calculate the TCOMP factor N.
) 209x ( T CSC - T NTC N = ------------------------------------------------------- + 4 3xT NTC + 400
(EQ. 22)
6. Choose an integral number close to the above result for the TCOMP factor. If this factor is higher than 15, use N=15. If it is less than 1, use N=1. 7. Choose the pull-up resistor RTC1 (typical 10k). 8. If N=15, do not use the pull-down resistor RTC2. Otherwise obtain RTC2 by the following equation.
NxR TC1 R TC2 = ---------------------15 - N
The sensed current will flow out of the IDROOP pin and develop the droop voltage across the resistor, RFB, between FB and VDIFF. If RFB resistance reduces as the temperature increases, the temperature impact on the droop can be compensated. An NTC resistor can be placed close to the power stage and used to form RFB. Due to the non-linear temperature characteristics of the NTC, a resistor network is needed to make the equivalent resistance between FB and VDIFF pins reverse proportional to the temperature. The external temperature compensation network can only compensate the temperature impact on the droop, while it has no impact to the sensed current inside ISL6307A. Therefore this network cannot compensate for the temperature impact on the over current protection function. To simplify the design for external NTC network parameters, Excel calculation tools have been developed. Please contact Intersil to get the tools.
(EQ. 23)
9. Run the actual board under full load again with the proper resistors to TCOMP. 10. Record the output voltage as V1 immediately after the output voltage is stable with the full load. Record the output voltage as V2 after the VR reaches the thermal steady state. 11. If the output voltage increases over 2mV as the temperature increases, i.e. V2-V1>2mV, reduce N and redesign RTC2. If the output voltage decreases over 2mV as the temperature increases, i.e. V1-V2>2mV, increase N and redesign RTC2. The design spreadsheet is available for those calculations. Please contact Intersil to get the spreadsheet.
General Design Guide
This design guide is intended to provide a high-level explanation of the steps necessary to create a multiphase power converter. It is assumed that the reader is familiar with many of the basic skills and techniques referenced below. In addition to this guide, Intersil provides complete reference designs that include schematics, bills of materials, and example board layouts for all common microprocessor applications.
Power Stages
The first step in designing a multiphase converter is to determine the number of phases. This determination depends heavily on the cost analysis which in turn depends on system constraints that differ from one design to the next. Principally, the designer will be concerned with whether components can be mounted on both sides of the circuit
External Temperature Compensation
By setting the voltage of TCOMP to 0, the integrated temperature compensation function is disabled. In this case,
26
ISL6307A
board; whether through-hole components are permitted; and the total board space available for power-supply circuitry. Generally speaking, the most economical solutions are those in which each phase handles between 20 and 30A. All surface-mount designs will tend toward the lower end of this current range. If through-hole MOSFETs and inductors can be used, higher per-phase currents are possible. In cases where board space is the limiting constraint, current can be pushed as high as 40A per phase, but these designs require heat sinks and forced air to cool the MOSFETs, inductors and heat-dissipating surfaces. MOSFETS The choice of MOSFETs depends on the current each MOSFET will be required to conduct; the switching frequency; the capability of the MOSFETs to dissipate heat; and the availability and nature of heat sinking and air flow. LOWER MOSFET POWER CALCULATION The calculation for heat dissipated in the lower MOSFET is simple, since virtually all of the heat loss in the lower MOSFET is due to current conducted through the channel resistance (RDS(ON)). In Equation 24, IM is the maximum continuous output current; IPP is the peak-to-peak inductor current (see Equation 1); d is the duty cycle (VOUT/VIN); and L is the per-channel inductance.
P LOW, 1 = r DS ( ON ) I L, 2 ( 1 - d ) I M 2 PP ( 1 - d ) + ----------------------------------- N 12 (EQ. 24)
When the upper MOSFET turns off, the lower MOSFET does not conduct any portion of the inductor current until the voltage at the phase node falls below ground. Once the lower MOSFET begins conducting, the current in the upper MOSFET falls to zero as the current in the lower MOSFET ramps up to assume the full inductor current. In Equation 26, the required time for this commutation is t1 and the approximated associated power loss is PUP,1.
I M I PP t 1 P UP,1 V IN ----- + -------- ---- f S N2 2 (EQ. 26)
At turn on, the upper MOSFET begins to conduct and this transition occurs over a time t2. In Equation 27, the approximate power loss is PUP,2.
I M I PP t 2 P UP, 2 V IN ----- - -------- ---- f S N2 2 (EQ. 27)
A third component involves the lower MOSFET's reverserecovery charge, Qrr. Since the inductor current has fully commutated to the upper MOSFET before the lowerMOSFET's body diode can draw all of Qrr, it is conducted through the upper MOSFET across VIN. The power dissipation, PUP,3, can be calculated from Equation 28.
P UP,3 V IN Q rr f S (EQ. 28)
approximately Finally, the resistive part of the upper MOSFET's is given in Equation 29 as PUP,4.
2 2 I PP I M P UP,4 r DS ( ON ) ----- d + --------- d 12 N
An additional term can be added to the lower-MOSFET loss equation to account for additional loss accrued during the dead time when inductor current is flowing through the lower-MOSFET body diode. This term is dependent on the diode forward voltage at IM, VD(ON); the switching frequency, fS; and the length of dead times, td1 and td2, at the beginning and the end of the lower-MOSFET conduction interval respectively.
I IM M I PP t P LOW, 2 = V D ( ON ) f S ----- + I PP t N- -------- d1 + ----- - -------- d2 2 N 2 (EQ. 25)
(EQ. 29)
The total power dissipated by the upper MOSFET, at full load, can now be approximated as the summation of the results from Equations 26, 27, 28 and 29. Since the power equations depend on the MOSFET parameters, choosing the correct MOSFETs, can be an iterative process involving repetitive solutions to the loss equations for different MOSFETs and different switching frequencies.
Thus the total maximum power dissipated in each lower MOSFET is approximated by the summation of PLOW,1 and PLOW,2. UPPER MOSFET POWER CALCULATION In addition to RDS(ON) losses, a large portion of the upperMOSFET losses are due to currents conducted across the input voltage (VIN) during switching. Since a substantially higher portion of the upper-MOSFET losses are dependent on switching frequency, the power calculation is more complex. Upper MOSFET losses can be divided into separate components involving the upper-MOSFET switching times; the lower-MOSFET body-diode reverserecovery charge, Qrr; and the upper MOSFET RDS(ON) conduction loss.
Current Sensing Resistor
The resistors connected between these ISEN+ pins and the respective phase nodes (RDS(ON) Sensing) or the output side of inductor (DCR sensing) determine the gains in the load-line regulation loop and the channel-current balance loop as well as setting the overcurrent trip point. Select values for these resistors based on the room temperature RDS(ON) of the lower MOSFETs, the DCR of inductor or additional resistor; the full-load operating current, IFL; and the number of phases, N, using Equation 30.
RX R ISEN = ---------------------50 x10 - 6 I FL ------N (EQ. 30)
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In certain circumstances, it may be necessary to adjust the value of one or more ISEN resistors. When the components of one or more channels are inhibited from effectively dissipating their heat so that the affected channels run hotter than desired, choose new, smaller values of RISEN for the affected phases (see the section entitled Channel-Current Balance). Choose RISEN,2 in proportion to the desired decrease in temperature rise in order to cause proportionally less current to flow in the hotter phase.
T 2 R ISEN ,2 = R ISEN ---------T 1 (EQ. 31)
The final locations of these poles are determined by the system function, the gain of the current signal, and the value of the compensation components, RC and CC. Since the system poles and zero are affected by the values of the components that are meant to compensate them, the solution to the system equation becomes fairly complicated. Fortunately there is a simple approximation that comes very close to an optimal solution. Treating the system as though it were a voltage-mode regulator by compensating the L-C poles and the ESR zero of the voltage-mode approximation yields a solution that is always stable with very close to ideal transient performance.
C2 (OPTIONAL)
In Equation 31, make sure that T2 is the desired temperature rise above the ambient temperature, and T1 is the measured temperature rise above the ambient temperature. While a single adjustment according to Equation 31 is usually sufficient, it may occasionally be necessary to adjust RISEN two or more times to achieve optimal thermal balance between all channels.
RC
CC
COMP
The load-line regulation resistor is labelled RFB in Figure 8. Its value depends on the desired full-load droop voltage (VDROOP in Figure 8). If Equation 30 is used to select each ISEN resistor, the load-line regulation resistor is as shown in Equation 32.
V DROOP R FB = ------------------------6 50 x10 (EQ. 32)
+ RFB VDROOP -
IDROOP
VDIFF
FIGURE 23. COMPENSATION CONFIGURATION FOR LOAD-LINE REGULATED ISL6307A CIRCUIT
If one or more of the ISEN resistors are adjusted for thermal balance, as in Equation 31, the load-line regulation resistor should be selected according to Equation 33 where IFL is the full-load operating current and RISEN(n) is the ISEN resistor connected to the nth ISEN pin.
V DROOP R FB = -------------------------------I FL r DS ( ON )
RISEN ( n )
n
(EQ. 33
The feedback resistor, RFB, has already been chosen as outlined in Load-Line Regulation Resistor. Select a target bandwidth for the compensated system, f0. The target bandwidth must be large enough to assure adequate transient performance, but smaller than 1/3 of the perchannel switching frequency. The values of the compensation components depend on the relationships of f0 to the L-C pole frequency and the ESR zero frequency. For each of the three cases which follow, there are a separate set of equations for the compensation components Case 1:
1 ------------------- > f 0 2 LC 2f 0 V pp LC R C = R FB ----------------------------------0.75V IN 0.75V IN C C = ----------------------------------2V PP R FB f 0
Compensation
The two opposing goals of compensating the voltage regulator are stability and speed. Depending on whether the regulator employs the optional load-line regulation as described in Load-Line Regulation, there are two distinct methods for achieving these goals. COMPENSATING LOAD-LINE REGULATED CONVERTER The load-line regulated converter behaves in a similar manner to a peak-current mode controller because the two poles at the output-filter L-C resonant frequency split with the introduction of current information into the control loop.
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ISL6307A
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Load-Line Regulation Resistor
FB
ISL6307A
.
Case 2:
1 1 ------------------- f 0 < ----------------------------2C ( ESR ) 2 LC V PP ( 2 ) 2 f 02 LC R C = R FB -------------------------------------------0.75 V IN 0.75V IN C C = -----------------------------------------------------------2 f 2V ( 2 ) 0 PP R FB LC (EQ. 34)
type III controller, as shown in Figure 24, provides the necessary compensation.
C2
RC
CC
COMP
Case 3:
1 f 0 > ----------------------------2C ( ESR ) 2 f 0 V pp L R C = R FB ----------------------------------------0.75 V IN ( ESR ) 0.75V IN ( ESR ) C C C = -----------------------------------------------2V PP R FB f 0 L
C1 R1 RFB IDROOP
VDIFF
In Equation 34, L is the per-channel filter inductance divided by the number of active channels; C is the sum total of all output capacitors; ESR is the equivalent-series resistance of the bulk output-filter capacitance; and VPP is the peak-topeak sawtooth signal amplitude as described in Figure 7 and Electrical Specifications. The optional capacitor C2, is sometimes needed to bypass noise away from the PWM comparator (see Figure 24). Keep a position available for C2, and be prepared to install a highfrequency capacitor of between 22pF and 150pF in case any leading-edge jitter problem is noted. Once selected, the compensation values in Equation 34 assure a stable converter with reasonable transient performance. In most cases, transient performance can be improved by making adjustments to RC. Slowly increase the value of RC while observing the transient performance on an oscilloscope until no further improvement is noted. Normally, CC will not need adjustment. Keep the value of CC from Equation 34 unless some performance issue is noted. COMPENSATION WITHOUT LOAD-LINE REGULATION The non load-line regulated converter is accurately modeled as a voltage-mode regulator with two poles at the L-C resonant frequency and a zero at the ESR frequency. A
FIGURE 24. COMPENSATION CIRCUIT FOR ISL6307A BASED CONVERTER WITHOUT LOAD-LINE REGULATION
The first step is to choose the desired bandwidth, f0, of the compensated system. Choose a frequency high enough to assure adequate transient performance but not higher than 1/3 of the switching frequency. The type-III compensator has an extra high-frequency pole, fHF. This pole can be used for added noise rejection or to assure adequate attenuation at the error-amplifier high-order pole and zero frequencies. A good general rule is to choose fHF = 10f0, but it can be higher if desired. Choosing fHF to be lower than 10f0 can cause problems with too much phase shift below the system bandwidth. In the solutions to the compensation equations, there is a single degree of freedom. For the solutions presented in Equation 35, RFB is selected arbitrarily. The remaining compensation components are then selected according to Equation 35.
C ( ESR ) R 1 = R FB ---------------------------------------LC - C ( ESR ) LC - C ( ESR ) C 1 = ---------------------------------------R FB 0.75V IN C 2 = -----------------------------------------------------------------( 2 ) 2 f 0 f HF LCR FB V PP V PP 2 f 0 f HF LCR FB R C = -------------------------------------------------------------------2f 0.75 V HF LC - 1
IN 2
0.75V IN 2f HF LC - 1 C C = -----------------------------------------------------------------( 2 ) 2 f 0 f HF LCR FB V PP
ISL6307A (EQ. 35)
FN9236.0 February 6, 2006
FB
In Equation 35, L is the per-channel filter inductance divided by the number of active channels; C is the sum total of all
29
ISL6307A
output capacitors; ESR is the equivalent-series resistance of the bulk output-filter capacitance; and VPP is the peak-topeak sawtooth signal amplitude as described in Figure 7 and Electrical Specifications. are selected, the maximum allowable ripple voltage, VPP(MAX), determines the lower limit on the inductance.
V - N V OUT V OUT IN L ( ESR ) ----------------------------------------------------------f S V IN V PP( MAX ) (EQ. 37)
Output Filter Design
The output inductors and the output capacitor bank together form a low-pass filter responsible for smoothing the pulsating voltage at the phase nodes. The output filter also must provide the transient energy until the regulator can respond. Because it has a low bandwidth compared to the switching frequency, the output filter necessarily limits the system transient response. The output capacitor must supply or sink load current while the current in the output inductors increases or decreases to meet the demand. In high-speed converters, the output capacitor bank is usually the most costly (and often the largest) part of the circuit. Output filter design begins with minimizing the cost of this part of the circuit. The critical load parameters in choosing the output capacitors are the maximum size of the load step, I; the load-current slew rate, di/dt; and the maximum allowable output-voltage deviation under transient loading, VMAX. Capacitors are characterized according to their capacitance, ESR, and ESL (equivalent series inductance). At the beginning of the load transient, the output capacitors supply all of the transient current. The output voltage will initially deviate by an amount approximated by the voltage drop across the ESL. As the load current increases, the voltage drop across the ESR increases linearly until the load current reaches its final value. The capacitors selected must have sufficiently low ESL and ESR so that the total outputvoltage deviation is less than the allowable maximum. Neglecting the contribution of inductor current and regulator response, the output voltage initially deviates by an amount
di V ( ESL ) ---- + ( ESR ) I dt (EQ. 36)
Since the capacitors are supplying a decreasing portion of the load current while the regulator recovers from the transient, the capacitor voltage becomes slightly depleted. The output inductors must be capable of assuming the entire load current before the output voltage decreases more than VMAX. This places an upper limit on inductance. Equation 38 gives the upper limit on L for the cases when the trailing edge of the current transient causes a greater output-voltage deviation than the leading edge. Equation 39 addresses the leading edge. Normally, the trailing edge dictates the selection of L because duty cycles are usually less than 50%. Nevertheless, both inequalities should be evaluated, and L should be selected based on the lower of the two results. In each equation, L is the per-channel inductance, C is the total output capacitance, and N is the number of active channels.
2NCVO L -------------------- V MAX - I ( ESR ) ( I ) 2 ( 1.25 ) NC L ------------------------- V MAX - I ( ESR ) V IN - V O ( I ) 2 (EQ. 38)
(EQ. 39)
Switching Frequency
There are a number of variables to consider when choosing the switching frequency, as there are considerable effects on the upper-MOSFET loss calculation. These effects are outlined in MOSFETs, and they establish the upper limit for the switching frequency. The lower limit is established by the requirement for fast transient response and small outputvoltage ripple as outlined in Output Filter Design. Choose the lowest switching frequency that allows the regulator to meet the transient-response requirements. Switching frequency is determined by the selection of the frequency-setting resistor, RT (see the figures labelled Typical Application on pages 4, 5, 6 and 7). Equation 40 is provided to assist in selecting the correct value for RT.
2.5X10 R T = ------------------------- - 600 F SW
10
The filter capacitor must have sufficiently low ESL and ESR so that V < VMAX. Most capacitor solutions rely on a mixture of high-frequency capacitors with relatively low capacitance in combination with bulk capacitors having high capacitance but limited high-frequency performance. Minimizing the ESL of the high-frequency capacitors allows them to support the output voltage as the current increases. Minimizing the ESR of the bulk capacitors allows them to supply the increased current with less output voltage deviation. The ESR of the bulk capacitors also creates the majority of the output-voltage ripple. As the bulk capacitors sink and source the inductor ac ripple current (see Interleaving and Equation 2), a voltage develops across the bulk-capacitor ESR equal to IC,PP (ESR). Thus, once the output capacitors 30
(EQ. 40)
Input Capacitor Selection
The input capacitors are responsible for sourcing the AC component of the input current flowing into the upper MOSFETs. Their RMS current capacity must be sufficient to handle the AC component of the current drawn by the upper MOSFETs that is related to duty cycle and the number of active phases.
FN9236.0 February 6, 2006
ISL6307A
0.3 INPUT-CAPACITOR CURRENT (IRMS/IO)
on and off. Select low ESL ceramic capacitors and place one as close as possible to each upper MOSFET drain to minimize board parasitic impedances and maximize suppression.
0.3 INPUT-CAPACITOR CURRENT (IRMS/IO) IL,PP = 0 IL,PP = 0.25 IO IL,PP = 0.5 IO IL,PP = 0.75 IO
0.2
0.1 IL,PP = 0 IL,PP = 0.5 IO IL,PP = 0.75 IO 0 0 0.2 0.4 0.6 0.8 1.0
0.2
0.1
DUTY CYCLE (VO/VIN)
FIGURE 25. NORMALIZED INPUT-CAPACITOR RMS CURRENT vs DUTY CYCLE FOR 2-PHASE CONVERTER
0.3 INPUT-CAPACITOR CURRENT (IRMS/IO) IL,PP = 0 IL,PP = 0.25 IO IL,PP = 0.5 IO IL,PP = 0.75 IO
0
0
0.2
0.4
0.6
0.8
1.0
DUTY CYCLE (VO/VIN)
FIGURE 27. NORMALIZED INPUT-CAPACITOR RMS CURRENT vs DUTY CYCLE FOR 4-PHASE CONVERTER
MULTIPHASE RMS IMPROVEMENT
0.2
0.1
0
0
0.2
0.4
0.6
0.8
1.0
DUTY CYCLE (VO/VIN)
FIGURE 26. NORMALIZED INPUT-CAPACITOR RMS CURRENT vs DUTY CYCLE FOR 3-PHASE CONVERTER
Figure 28 is provided as a reference to demonstrate the dramatic reductions in input-capacitor RMS current upon the implementation of the multiphase topology. For example, compare the input RMS current requirements of a two-phase converter versus that of a single phase. Assume both converters have a duty cycle of 0.25, maximum sustained output current of 40A, and a ratio of IL,PP to IO of 0.5. The single phase converter would require 17.3Arms current capacity while the two-phase converter would only require 10.9Arms. The advantages become even more pronounced when output current is increased and additional phases are added to keep the component cost down relative to the single phase approach.
For a two phase design, use Figure 25 to determine the input-capacitor RMS current requirement given the duty cycle, maximum sustained output current (IO), and the ratio of the per-phase peak-to-peak inductor current (IL,PP) to IO. Select a bulk capacitor with a ripple current rating which will minimize the total number of input capacitors required to support the RMS current calculated. The voltage rating of the capacitors should also be at least 1.25 times greater than the maximum input voltage. Figures 26 and 27 provide the same input RMS current information for three and four phase designs respectively. Use the same approach to selecting the bulk capacitor type and number as described above. Low capacitance, high-frequency ceramic capacitors are needed in addition to the bulk capacitors to suppress leading and falling edge voltage spikes. This is a result from the high current slew rates produced by the upper MOSFETs turning 31
FN9236.0 February 6, 2006
ISL6307A
0.6 INPUT-CAPACITOR CURRENT (IRMS/IO)
placement. Critical small signal components to place close to the controller include the ISEN resistors, RT resistor, feedback resistor, and compensation components. Bypass capacitors for the ISL6307A and ISL66XX driver bias supplies must be placed next to their respective pins. Trace parasitic impedances will reduce their effectiveness.
0.4
Plane Allocation and Routing
0.2 IL,PP = 0 IL,PP = 0.5 IO IL,PP = 0.75 IO 0
Dedicate one solid layer, usually a middle layer, for a ground plane. Make all critical component ground connections with vias to this plane. Dedicate one additional layer for power planes; breaking the plane up into smaller islands of common voltage. Use the remaining layers for signal wiring.
0.4 0.6 0.8 1.0
0
0.2
DUTY CYCLE (VO/VIN)
FIGURE 28. NORMALIZED INPUT-CAPACITOR RMS CURRENT vs DUTY CYCLE FOR SINGLE-PHASE CONVERTER
Route phase planes of copper filled polygons on the top and bottom once the switching component placement is set. Size the trace width between the driver gate pins and the MOSFET gates to carry 4A of current. When routing components in the switching path, use short wide traces to reduce the associated parasitic impedances.
Layout Considerations
The following layout strategies are intended to minimize the impact of board parasitic impedances on converter performance and to optimize the heat-dissipating capabilities of the printed-circuit board. These sections highlight some important practices which should not be overlooked during the layout process.
Component Placement
Within the allotted implementation area, orient the switching components first. The switching components are the most critical because they carry large amounts of energy and tend to generate high levels of noise. Switching component placement should take into account power dissipation. Align the output inductors and MOSFETs such that spaces between the components are minimized while creating the PHASE plane. Place the Intersil MOSFET driver IC close to the MOSFETs they control, to reduce the parasitic impedances due to trace length between critical driver input and output signals. If possible, duplicate the same placement of these components for each phase. Next, place the input and output capacitors. Position one high-frequency ceramic input capacitor next to each upper MOSFET drain. Place the bulk input capacitors as close to the upper MOSFET drains as dictated by the component size and dimensions. Long distances between input capacitors and MOSFET drains result in too much trace inductance and a reduction in capacitor performance. Locate the output capacitors between the inductors and the load, while keeping them in close proximity to the microprocessor socket. The ISL6307A can be placed off to one side or centered relative to the individual phase switching components. Routing of sense lines and PWM signals will guide final 32
FN9236.0 February 6, 2006
ISL6307A Quad Flat No-Lead Plastic Package (QFN) Micro Lead Frame Plastic Package (MLFP)
L48.7x7
48 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE (COMPLIANT TO JEDEC MO-220VKKD-2 ISSUE C) MILLIMETERS SYMBOL A A1 A2 A3 b D D1 D2 E E1 E2 e k L L1 N Nd Ne P 0.25 0.30 4.15 4.15 0.18 MIN 0.80 NOMINAL 0.90 0.20 REF 0.23 7.00 BSC 6.75 BSC 4.30 7.00 BSC 6.75 BSC 4.30 0.50 BSC 0.40 48 12 12 0.60 12 0.50 0.15 4.45 4.45 0.30 MAX 1.00 0.05 1.00 NOTES 9 9 5, 8 9 7, 8 9 7, 8 8 10 2 3 3 9 9 Rev. 1 10/02 NOTES: 1. 2. 3. 4. 5. 6. Dimensioning and tolerancing conform to ASME Y14.5-1994. N is the number of terminals. Nd and Ne refer to the number of terminals on each D and E. All dimensions are in millimeters. Angles are in degrees. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 identifier may be either a mold or mark feature. Dimensions D2 and E2 are for the exposed pads which provide improved electrical and thermal performance. Nominal dimensions are provided to assist with PCB Land Pattern Design efforts, see Intersil Technical Brief TB389. Features and dimensions A2, A3, D1, E1, P & are present when Anvil singulation method is used and not present for saw singulation. Depending on the method of lead termination at the edge of the package, a maximum 0.15mm pull back (L1) maybe present. L minus L1 to be equal to or greater than 0.3mm.
7. 8. 9.
10.
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems. Intersil Corporation's quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com 33
FN9236.0 February 6, 2006

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